How to Deal with a Swollen Li-Polymer Battery

When using smartphones, tablets, laptops, or drones, you may encounter a swollen battery: the battery casing expands, sometimes causing the device’s back cover to bulge or preventing it from closing properly. This issue is common in Li-Polymer (Lithium-Polymer) batteries and is a serious safety concern. In this article, we will explain the main causes, potential risks, and safe handling methods of swollen Li-Polymer batteries.

Main Causes of Li-Polymer Battery Swelling

Overcharging or Deep Discharging

  • Continuously charging a battery to 100% and keeping it plugged in can accelerate the decomposition of the electrolyte, producing gas.

  • Frequently discharging the battery to 0% can also damage the internal structure, increasing the risk of swelling.

Battery Aging

  • Batteries naturally degrade after 2–3 years of use.

  • The electrolyte gradually breaks down over time, making swelling more likely.

Poor Quality or Counterfeit Batteries

  • Cheap or low-quality batteries often have design flaws and substandard materials.

  • Inadequate protection circuits inside the battery can increase the chance of swelling.

High Temperature Exposure

  • Prolonged exposure to high temperatures, such as leaving devices in a hot car or using them heavily while they heat up, accelerates chemical reactions and gas generation.

Physical Damage

  • Batteries that are dropped, crushed, or punctured may experience internal short circuits, which can lead to swelling or even fire hazards.


Risks of a Swollen Li-Polymer Battery

1. Device Damage

  • A swollen battery can warp the device casing, keyboard, or screen, potentially causing permanent deformation or even rendering the device unusable.

2. Safety Hazards

  • Swollen batteries have increased internal pressure, which can lead to electrolyte leakage and unpleasant chemical odors.

  • In severe cases, the battery may smoke, catch fire, or even explode, posing serious safety risks.

3. Decreased User Experience

  • Once a battery swells, battery life drops sharply, charging may become irregular, and the device may fail to operate normally, significantly affecting daily use.

How to Handle a Swollen Li-Polymer Battery Safely

1. Stop Using the Battery Immediately

  • Unplug the device from the charger and stop using it to prevent further damage.

  • Power off the device completely to reduce internal stress on the battery.

  • Disconnect all external accessories such as USB cables or docking stations to avoid short circuits.

2. Do Not Puncture or Press the Battery

  • Avoid using sharp objects or heavy items on the battery surface.

  • Do not try to flatten or squeeze the swollen battery, as this may cause internal short circuits and release flammable gases.

  • Do not touch the swollen area directly with your bare hands to prevent exposure to electrolyte leakage.

3. Store the Battery Safely

  • Place the battery in a fireproof container or on a tray with sand/stone to prevent fire hazards.

  • Keep it in a cool, dry, and well-ventilated area, away from direct sunlight and high temperatures (<30°C recommended).

  • Avoid contact with metal objects to prevent short circuits.

4. Replace the Battery Safely

  • Contact the device manufacturer or authorized service center and explain the swelling issue to schedule a safe battery replacement.

  • For laptops, drones, or other removable-battery devices, purchase a genuine or certified replacement battery that matches the model and capacity.

  • When handling the old or new battery, wear protective gloves to avoid direct contact with the battery surface.

  • Follow the manufacturer’s instructions for charging and usage of the new battery to prevent future swelling.

5. Dispose of the Battery Properly

  • Do not throw the swollen battery in regular trash.

  • Place it in a dedicated recycling bag or box to prevent short circuits during transport.

  • Take it to a local battery recycling center or hazardous waste facility for safe disposal.

  • Check local electronic recycling services or environmental agencies for official disposal channels.

Do not take risks with a swollen battery! Follow the safe handling steps, and contact a professional service or purchase a certified high-quality replacement battery directly from BatteryMall.com.

Want to learn more about battery care, troubleshooting, and tips?  Please visit:BatteryMall.com/blogs/support

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